ZAP-S40-320 series Stationary Asphalt Batch Mixing Plant
ZAP-S series Stationary Batch Asphalt Mixing Plant are available from 40TPH to 320TPH, and is most popular for its high output and high performance.
Main advantages:
• Cost effective solutions for your project
• Multi-fuel burner for choose
• Environmental protection, energy saving, safe and easy to operate
• Low maintenance operation & Low energy consumption & Low emission
• Optional environmental design - sheeting and clad to customers requirements
• Rational layout, simple foundation, easy to be installed and maintenance
Technical parameters of 40-320tph batch asphalt mixing plant
| Items | ZAP-S40 | ZAP-S60 | ZAP-S80 | ZAP-S100 | ZAP-S120 | ZAP-S160 | ZAP-S200 | ZAP-S240 | ZAP-S320 |
| Plant Capacity | 40t/h | 60t/h | 80t/h | 100t/h | 120t/h | 160t/h | 200t/h | 240t/h | 320t/h |
| Cold Aggregate Feeding System |
| Hopper capacity | 4 x 4.5m3 | 4 x 4.5m3 | 4 x 6.5m3 | 4 x 6.5m3 | 4 x 8m3 | 5 x 8m3 | 5 x 15m3 | 5 x 15m3 | 6 x 15m3 |
| Belt capacity | 60t/h | 80t/h | 100t/h | 120t/h | 140t/h | 180t/h | 220t/h | 280t/h | 360t/h |
| Drying System |
| Drying drum size | 1200x5200 mm | 1200x5500 mm | 1500x6600 mm | 1500x6600 mm | 1800x8000 mm | 1900x9000 mm | 2200x9000 mm | 2600x9500 mm | 2800x10200 mm |
| Drying capacity | 40-60t/h | 60-70t/h | 80-100t/h | 100-120t/h | 120-140t/h | 160-180t/h | 200-220t/h | 240-260t/h | 320-360t/h |
| Burner (oil) | 70-300 kg/h | 100-400 kg/h | 60-600 kg/h | 100-1000 kg/h | 100-1000 kg/h | 140-1400 kg/h | 180-1800 kg/h | 180-1800 kg/h | 250-2500 kg/h |
| Fuel consumption (oil) | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t |
| Mixing Tower |
| Screen | 4 layer | 4 layer | 4 layer | 4 layer | 4 layer | 4/5 layer | 5 layer | 5 layer | 6 layer |
| Aggregate weighing | 3x500kg | 3x1000kg | 3x1000kg | 3x1500kg | 3x1500kg | 3x2000kg | 3x3000kg | 3x3000kg | 3x5000kg |
| Bitumen weighing | 3x100kg | 3x100kg | 3x100kg | 3x200kg | 3x200kg | 3x200kg | 3x500kg | 3x500kg | 3x500kg |
| Filler weighing | 3x100kg | 3x100kg | 3x100kg | 3x200kg | 3x200kg | 3x200kg | 3x500kg | 3x500kg | 3x500kg |
| Mixer capacity | 500kg | 800kg | 1000kg | 1300kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Mixing cycle | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Dust Collecting System |
| Bag house filtering | 200m2 | 300m2 | 430m2 | 480m2 | 550m2 | 650m2 | 700m2 | 1050m2 | 1350m2 |
| Exhaust Fan power | 18.5/22kw | 30/37kw | 45kw | 55kw | 2x45kw | 2x55kw | 2x75kw | 2 x 90kw | 2 x 110kw |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-18 0 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Finished Asphalt Silo (Optional) | | | 30 ton | 30 ton | 30 ton | 60 ton | 100 ton | 100 ton | 100/200 ton |
| Total Power | -150kw | -180kw | -270kw | -300kw | -390kw | -500kw | -570kw | -640kw | -800kw |
Cold Aggregate Feeding System
- The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency.
- Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically .
- There is a vibrator on the sand bin to ensure normal operation.
- A screen is placed on the top of the cold aggregate hopper to avoid large material input.
- The conveyor belt adopts a jointless round belt, which runs smoothly and has a long service life.
- There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, ,which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.
Bag filter
Environmentally friendly
The gravity primary dust collector collects and recovers large fine powders to reduce consumption and save consumption; the secondary dust collector of the bag dust collector controls the emission to be less than 20mg / Nm3, which is very environmentally friendly.
High temperature resistance
Adopt DuPont Nomex filter bag, high temperature resistance, long service life, easy and fast filter bag replacement, no special tools required.
Safety
Intelligent temperature control system, when the temperature of the dust air is higher than the set data, the cold air valve is automatically opened for cooling to avoid the filter bag being damaged by high temperature.
Completely remove dust
The use of high-pressure pulse cleaning technology helps reduce bag wear, extend service life and improve dust removal performance.
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PLC Control EMC 320T Asphalt Plant Equipment Images
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